Segment bending, also known as press bending, is a cost-effective method of bending metal for small to medium-sized radii.
The workpiece is placed in a pre-formed negative mold and bent into shape using high pressure. This process can be repeated as needed, making it suitable for mass production of items such as brackets and handles. At Alu-Line in Bad Saulgau, larger parts can be produced cost-effectively thanks to a maximum jaw opening of 300 mm and a length to be bent of up to 1200 mm
Curved tubes and profiles have become increasingly popular in recent years compared to traditional joining methods such as welding. This is because segment bending can significantly reduce production times and costs. It is also a safer option, as it reduces or eliminates the need for critical connection points. Aluminum tubes and profiles, when bent correctly by a specialist, can provide high stability and low weight, making them ideal for complex construction and structural components.
We would be happy to advise you on the potential uses of segment bending in your production process. At Alu-Line, we take into account your expected annual quantities, lot sizes, and desired logistical processing when providing recommendations. We view bending as a controlled process from raw material to delivery. Contact us for more information.
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