The classic for semi-integrated and integrated motorhomes
A cost-effective, full-fledged sleeping option for up to two people in the area of the driver's cab was created through consistent further development of the original Hubette.
Thanks to the well thought-out mechanics, we can make perfect use of the available space in the driver's cab above the seats.
High-quality electric drives and gas pressure springs from the automotive sector allow the installation of lamps, the attachment of wall cabinets and shelves, etc. without any problems.
On request, we will be happy if you send us drawings, 3D models and technical details.
Here technical details or drawings make it much easier for us to create offers.
Expected annual quantities, batch sizes and the desired type of logistical processing are also important factors for us in the calculation.
Vollwertige Schlafplätze bei optimaler Raumnutzung
Usually mounted above the side dinette, the pull-down bed moves exactly vertically, which is usually integrated into the interior in such a way that it is hardly or not at all visible when it is retracted. New layouts and vehicle variants also use this type of fold-down bed in the rear area above the actual seating area.
This creates (manually or electrically) a spacious and extremely comfortable lying surface for 2 people within a few seconds.
On request, we will be happy if you send us drawings, 3D models and technical details.
Here technical details or drawings make it much easier for us to create offers.
Expected annual quantities, batch sizes and the desired type of logistical processing are also important factors for us in the calculation.
Space miracle with high sleeping and living comfort
Our queen-size beds are mostly used in the area above the rear garage of medium-sized and large mobile homes.
There are a number of additional configurable functions - such as the horizontal displacement of the bed frame - which means that the passageways in the living room can be increased.
Thanks to the height-adjustable headboard - electrically, of course - our queen-size beds can also be used as a comfortable couch.
Here technical details or drawings make it much easier for us to create offers.
Expected annual quantities, batch sizes and the desired type of logistical processing are also important factors for us in the calculation.
Manual pull-down bed system - simple but ingenious!
Our cable lift beds combine a variety of advantages over other designs.
In addition to the simple installation in the vehicle and low weight (20-25kg), this type of bed is particularly characterized by its excellent price/performance ratio.
Furthermore, the frame shape (contour) can be freely selected, and the sophisticated technology enables a maximum stroke of up to 1,600mm.
The bed can be locked and used at any desired height. The small space requirement during transport saves valuable money in logistics.
On request, we will be happy if you send us drawings, 3D models and technical details.
Here technical details or drawings make it much easier for us to create offers.
Expected annual quantities, batch sizes and the desired type of logistical processing are also important factors for us in the calculation.
The pull-down bed system consists of two wall brackets in which the control and the drives are installed. A do-it-yourself bedstead with the dimensions 1410 x 2010 mm is used as a bedstead, which can be shortened in length and width to the desired size. The bed frame is guided in two C guide rails during the up and down movement.
Technical data: Drives available in lengths of 900, 1100, 1300 and 1500 mm
Lifting height depending on drive length 800 or 1600 mm
Dimensions self-made bed frame 1410 x 2010 mm
Loadable up to 250 kg
Up to 80 kg moveable load including bed frame
Weight approx. 32 kg
Freely selectable outer contours, according to your wishes
Of course, all of our bed systems have a slatted frame that is already installed. The wood for this comes from sustainable forestry.
But we also have a lot to offer in the field of bed frames.
Thanks to an individually plannable modular system, from which both special and standard shapes can be realized, we can equip you with our high-quality slatted frames for almost any outer contour.
The indispensable plus in lying comfort
In addition to our bed frames, we also offer numerous spring systems on request, which are specially adapted to your requirements.
Like the slatted frames, these are integrated into the bed assembly at our factory and then delivered to you ready for installation.
Use of arbor presses:
Arbor presses are suitable for pressing bearings, bushings, pins, sleeves on and off, as well as with the appropriate tools for light bending, stamping or assembly work. Arbor presses must be attached to a stable work table or base frame before they are put into operation. For the sizes 3A and 3B there is a suitable underframe as an accessory in the program!
Working with arbor presses:
When working on long cylindrical workpieces and shafts, e.g. when pressing on bearings, the slotted disk of the work table must be adapted to the respective workpiece diameter by selecting the appropriate slot width. When working on flat workpieces, the slotted disc should be rotated so that a work surface is created under the ram. With sizes 0, 1, 2 and 3A, the ram must be brought to working height by turning the lever. An ergonomically ideal position of the hand lever can be achieved by placing spacer plates or rings underneath. For size 3B, the hand lever can be adjusted using the ratchet mechanism. To do this, the ram is brought into the correct position by turning the hand wheel. From this position you can then work with the hand lever by using the locking bolt.
Safety instructions:
Use suitable means to secure workpieces against tipping! Watch out for falling parts when squeezing out, wear safety shoes, be careful not to touch the serrations of the plunger. Risk of crushing between the ram and the workpiece. Do not use extension tubes on the lever! Risk of breakage!
Maintenance and Care:
Depending on the amount of work, arbor presses should be regularly lubricated with lubricating oil on the existing oil nipples. Spindles and levers must be protected against corrosion and dirt if they are not used for long periods of time!
Segment bending, also known as press bending, is a cost-effective method of bending metal for small to medium-sized radii.
The workpiece is placed in a pre-formed negative mold and bent into shape using high pressure. This process can be repeated as needed, making it suitable for mass production of items such as brackets and handles. At Alu-Line in Bad Saulgau, larger parts can be produced cost-effectively thanks to a maximum jaw opening of 300 mm and a length to be bent of up to 1200 mm
Curved tubes and profiles have become increasingly popular in recent years compared to traditional joining methods such as welding. This is because segment bending can significantly reduce production times and costs. It is also a safer option, as it reduces or eliminates the need for critical connection points. Aluminum tubes and profiles, when bent correctly by a specialist, can provide high stability and low weight, making them ideal for complex construction and structural components.
We would be happy to advise you on the potential uses of segment bending in your production process. At Alu-Line, we take into account your expected annual quantities, lot sizes, and desired logistical processing when providing recommendations. We view bending as a controlled process from raw material to delivery. Contact us for more information.
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Curved profiles are becoming increasingly important in many industries, from furniture and architecture to vehicle and aircraft construction, and railway construction. The part geometries are becoming more and more complex and demanding. In the past, bending geometries consisting of several identical radii were used, but today continuous radii progressions ("in one piece") are required. Such demanding bending contours can be produced with free-form bending.
Examples of applications for free-form bending include railings and handrails for stair construction, irregularly shaped partition walls for trade fair construction, and curved roof shapes for architecture, where each element must be calculated and manufactured individually. The curved shapes made of aluminum profiles are also essential in caravan and mobile home construction.
Free-form bending allows pipes, profiles, or sheet metal to be pushed through special machines and deformed in several dimensions in one work process. The process is suitable for both demanding one-off production and the series production of identical parts. The starting point is usually a CAD construction drawing, the data for which is transferred to the machine for free-form bending.
In this way, almost any metal can be formed with a precise fit in terms of shape, radius, and length. There are only a few limits to bending itself: In the end, the formed workpiece should only be easy to transport, handle, and install.
One advantage of free-form bending, especially when processing tubes, is that it allows tubes to retain a relatively even wall thickness. This makes them stronger and more durable.
If you are looking for a way to create complex curved shapes with precision and strength, free-form bending may be the right solution for you. Contact us to learn more about this innovative process and how it can benefit your industry.
At Alu-Line in Bad Saulgau it is possible to bend different radii on tubes and profiles with automatic tool changes using free-form bending. The radii can connect seamlessly and lie in several levels. Workpieces with different sized radii are possible without any problems. In addition, we can also realize special bending radii that cannot be produced with classic bending processes or machines.
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